How to install a portable generator transfer switch
- BY BISON
Table of Contents
Power outages, caused by storms or faulty power systems, disrupt daily life. A portable generator is a reliable backup, but connecting it to your home’s electrical system requires a transfer switch.
A transfer switch safely and efficiently connects your generator to your home. It prevents dangerous back-feeding that can electrocute utility workers or damage your electrical system. Using a manual transfer switch ensures power flows correctly, safely, and according to electrical codes.
This guide will show you how to install a portable generator transfer switch, from planning to installation. You will learn everything you need to know.
Disclaimer: Installing a transfer switch involves high-voltage wiring. If you are not comfortable with electrical work, always consult a licensed electrician.
What is a transfer switch?
A transfer switch allows you to transfer power from a primary source, such as the utility grid, to a secondary source, like a portable generator. It ensures safe and efficient power delivery to your home and prevents dangerous bidirectional reverse power feeding by ensuring that two power sources are never connected simultaneously.
A transfer switch often has multiple circuits, allowing you to assign power to specific loads, such as heaters, refrigerators, or lights. You can run multiple devices simultaneously, and switching between circuits is simple and safe. For more details, please see “How a generator transfer switch works“.
Why install a transfer switch?
- Safety: Prevents back-feeding, which can be dangerous or even fatal for utility workers and can damage your home’s electrical system and appliances.
- Convenience: Allows you to power your home circuits directly through your breaker panel instead of relying on extension cords.
- Ease of use: Simplifies switching between the utility grid and generator power.
Types of transfer switches
- Manual transfer switch: Requires manual switching of the power source. It is less expensive and easier to install.
- Automatic transfer switch: Automatically switches power from the utility to the generator during an outage. It is more expensive and requires professional installation.
Planning and preparation for installing a manual transfer switch
1. Choosing the right transfer switch
For home backup power, a manual transfer switch (mts) is recommended. Manual switches are reliable, simple to operate, and prevent back-feeding into utility lines.
Key considerations:
- Amperage rating: Match the switch to your generator’s output (e.G., 30a generator → 30a switch; 50a generator → 50a switch). Proper matching prevents overloads and ensures safe operation.
- Number of circuits: Decide how many essential circuits you want to back up. Manual transfer switches typically support 6–12 circuits.
- Safety certification: Choose a UL-listed switch.
2. Determining critical circuits
Not all home circuits require generator power. Focus on essential circuits that maintain safety and functionality during outages:
- Furnace or heating system
- Refrigerator and freezer
- Well pump or water system
- Key lighting areas
- Medical equipment
- Sump pump or other safety-critical devices
3. Essential components and tools
Components:
- Manual transfer switch kit
- Generator inlet box
- Appropriately sized wire (e.G., 10 awg for 30a, 6 awg for 50a)
- Electrical conduit and fittings
- Wiring connectors (wire nuts, lugs, grounding hardware)
- Breaker handles or replacement breakers if required
Tools:
- Screwdriver set
- Wire strippers and cutters
- Drill with appropriate bits
- Voltage tester or multimeter
- Level for precise mounting
- Fish tape or wire puller
- Electrical tape and cable ties
4. Selecting installation sites
Transfer switch location:
Mount the manual transfer switch next to your main service panel for easy wiring.
Ensure there is enough clearance around the panel for maintenance, future inspections, and safe operation.
Install on a firm, dry surface, protected from direct sunlight.
Generator inlet box location:
Place the inlet box outside near the generator’s location.
Position it at a height and location that complies with electrical codes.
Minimize long cable runs and provide weather-protected connections.
5. Safety, codes, and permits
Follow all local electrical codes (e.G., nec in the u.S.) for safety and compliance. Obtain any required permits before starting installation.
Wear appropriate safety protective equipment, such as insulating gloves and safety glasses.
Steps to install a portable generator transfer switch
Step 1: Preparation and safety shutdown
Turn off the main breaker: Switch off the main breaker in your home’s service panel to disconnect all power from the circuits.
Verify zero voltage: Use a reliable voltage tester or multimeter to confirm that all circuits are de-energized. Never assume the power is off.
Step 2: Install the electrical conduit
Drill holes in the wall as needed to feed the conduit between the main panel and transfer switch.
Secure conduit fittings and connectors at both ends. Ensure the conduit is straight, supported, and code-compliant.
Step 3: Mount the transfer switch
Level and secure: Use a level to make sure the box is straight, then mount it firmly using appropriate screws or anchors.
Check accessibility: Ensure the switch can be easily operated in emergencies and there is room to make wiring connections.
Step 4: Install the generator inlet box
Attach the box firmly to a wall or support structure. Install electrical conduit from the inlet box to the transfer switch to protect wires from weather and physical damage.
Step 5: Connect the transfer switch to the generator and main panel
Identify wires using the manufacturer’s diagram. Connect wires from the inlet box to the corresponding terminals on the transfer switch.
Connect the generator cables to the output terminals of the transfer switch using terminal screws or wire nuts.
Step 6: Connect the Transfer Switch to the Main Panel
Install a dedicated two-pole breaker for the transfer switch.
Connect the hot 1 and hot 2 wires to the breaker terminals.
Connect the neutral wire to the panel’s neutral bus bar and the ground wire to the ground bus bar.
Step 7: Wire selected critical circuits
Transfer connections: Move the corresponding breakers from the main panel to the transfer switch according to the manufacturer’s instructions.
Label circuits: Clearly label each circuit on the transfer switch for easy identification during generator operation.
Step 8: Install the interlock kit
An interlock prevents both generator and utility power from being on simultaneously.
If your manual transfer switch comes with an interlock kit, install it following the manufacturer’s instructions.
Step 9: Conduit, grounding, and final wiring
Protect wires: Run all wiring through conduit with proper fittings and clamps to prevent damage.
Grounding: Connect grounding wires from the transfer switch to the grounding bar in the main panel to prevent electrical shock.
Check compliance: Ensure conduit bends, supports, and terminations follow code requirements.
Step 10: Test the transfer switch
Turn off the main breaker to de-energize your home circuits.
Start the generator and switch the transfer switch to the generator position.
Verify that power is being supplied to the selected circuits.
Switch the transfer switch back to the utility position to confirm normal operation.
Double-check all wiring, grounding, and connections against the manufacturer’s diagrams before regular use.
Connecting critical circuits to a manual transfer switch
Step 1: Identify and disconnect hot wires
- Select critical circuits: Determine which circuits you want to back up.
- Turn off power: shut off the main breaker to de-energize the panel and eliminate electrical hazards.
- Locate hot wires: Identify the hot wires (typically black or red) for each selected circuit.
- Disconnect from breakers: carefully remove the hot wires from their existing breakers, leaving neutral and ground wires untouched.
Step 2: Rewire circuits to the transfer switch
- Connect to load terminals: Run the disconnected hot wires to the transfer switch and attach them to the corresponding “load” terminals. Each terminal serves one critical circuit.
- Install pigtail wires: Use short pigtail wires to connect the transfer switch’s “line” terminals back to the original breaker positions in the main panel. This allows the transfer switch to safely intercept power from either the utility or generator.
Step 3: Understand the setup
- Normal operation: When utility power is available, electricity flows through the main panel to the critical circuits as usual.
- Generator operation: When the generator is running, and the transfer switch is engaged, the switch safely reroutes power from the generator to the selected circuits, preventing back-feeding into utility lines.
Step 4: Labeling and safety checks
- Label each circuit: clearly mark each critical circuit on the transfer switch.
- Verify connections: Double-check all terminals, pigtails, and wiring for tightness, correct placement, and code compliance.
- Inspect conduit and grounding: Ensure all wiring is properly enclosed in conduit and that the transfer switch and circuits are correctly grounded.
Summary
Installing and operating a manual transfer switch allows your portable generator to safely power essential home circuits during outages, providing reliable backup without the risk of back-feeding or electrical hazards. By planning the installation, connecting critical circuits, and following the correct operating procedures, your generator will safely provide power when needed.
For dealers and contractors seeking professional portable generators, BISON is the ideal generator supplier for your business. With comprehensive technical support and industry expertise, BISON offers factory-direct pricing, customizable branding options, and professional customer service.
FAQs
Can I use a manual transfer switch with an automatic generator?
No. Automatic generators are designed to start and transfer power automatically and require an automatic transfer switch. Manual transfer switches are only compatible with portable generators that are started manually.
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Murphy
Taizhou BISON Machinery Industry CO.,LTD
4+ years of expertise in generator export. A specialist in BSCI and international standards (EPA, EURO V, CE). Dedicated to providing professional solutions for generators, genest, and generator parts with a global perspective.
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