welder generators manufacturers & suppliers
BISON offers 1.1 to 7.0KW welder generators, please choose the output and model that suits you.
power life from here
power life from here
open gasoline welder generator for home use (1.1-7.0KW)
open diesel welder generator for home & Industrial use (2.0-4.5KW)
why choose
BISON diesel generator
why choose
BISON welder generator
BISON’s welder generators use advanced inverter technology to provide excellent arc quality, which can achieve excellent welding performance with precise accuracy and control in a variety of applications.
The auxiliary power supply ensures a pure sine wave output, ensuring your tools and equipment receive clean and stable power, protecting sensitive electronic equipment.
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BISON welder generators use high-quality heavy-duty engines and components, designed for continuous operation under harsh conditions.
sustainable solutions
sustainable solutions
frequently asked questions
frequently asked questions
How long can a welder generator run continuously?
Runtime depends on the capacity and load of the fuel tank. Most welding generators can run for several hours on a full tank, with diesel-powered units typically offering longer runtimes.
How do you maintain and service the welder generator on a daily basis?
1. Before each use, check that the engine oil level is kept between the minimum and maximum scales on the dipstick. Then check the fuel lines and connections for leaks or damage.
2. Check the air filter every day for excessive dirt or blockage.
3. Check the cooling system to ensure that the radiator and intake filter are free of debris and obstructions.
4. Check the exhaust leaks and confirm that the configuration is correct to prevent carbon monoxide accumulation.
5. Welding component maintenance. Regularly check the cables, output terminals, control panel, ground clamps, and accessory connections.
Why is my welder generator difficult to start?
Possible causes include: fuel deterioration, dirty spark plugs, clogged fuel filters, and insufficient oil (safety shutdown). After inspection and confirmation, the problem of difficult starting can be solved by replacing fresh fuel, replacing spark plugs, checking the oil level, and cleaning/changing filters.
diesel generator purchase guide
welder generator purchase guide
Welder generators are versatile devices that provide power for welding without relying on mains electricity. Combining the functions of a welder and a generator, these devices feature an internal combustion engine that is typically powered by diesel, gasoline, or propane. Having a reliable and efficient power source is essential in industries where welding is prevalent. The electricity generated by BISON engines powers welding equipment, allowing for complete mobility and freedom from reliance on fixed power sources.
These versatile devices enable welders to perform tasks in areas that lack stable power sources, making them an indispensable tool in a variety of settings, from remote construction sites to on-site repair operations. The importance of welder generators spans a wide range of industries, including construction, automotive, manufacturing, and infrastructure construction. This article explores the versatility and usefulness of welder generators, showing how their adaptability and powerful performance make them a key tool for increasing productivity and operational flexibility in a variety of industrial settings.
What is a welder generator?
A welder generator is an engine-driven power source that generates electricity to operate a welding machine. By integrating these capabilities, welder generators provide both dedicated welding power and auxiliary electrical output for tools, making them ideal for mobile operations.
Components of a welder generator
A welder generator consists of three primary components working together as an integrated system:
- Engine: The power source of the unit, typically an internal combustion engine fueled by diesel, gasoline, or propane. This component converts fuel into mechanical energy and determines factors such as run time, fuel efficiency, and overall power output.
- Generator/Alternator: This component converts mechanical energy into electrical energy for auxiliary power and welding. It consists of two main parts: rotor and stator.
- Welding unit: A specialized component that takes the electrical current required for welding and adjusts it appropriately for the welding operation. This includes control circuits, output terminals, and various adjustment mechanisms to regulate welding parameters for different applications.
How does the welder generator work?
A welder generator is powered by an engine that converts fuel (gasoline, diesel, or LPG) into mechanical energy. This energy drives a generator, which produces electricity for welding and auxiliary power needs.
- Internal combustion engines ignite fuel (diesel, gasoline, or propane) to convert it into mechanical energy.
- This mechanical energy rotates the alternator’s rotor at a consistent speed.
- The rotating magnetic field from the rotor induces electrical current in the stator windings through electromagnetic induction.
- The electrical energy generated is conditioned to provide the appropriate voltage and current for the appropriate welding operation.
- The control circuit adjusts the output according to the operator’s welding task settings, providing the necessary current and voltage to form a strong and precise weld.
Types of welder generators
- gasoline welder generators: These generators are lighter and quieter. They are ideal for small welding tasks and environments where noise needs to be minimized.
- Diesel welder generators: These models are more durable and fuel-efficient, making them a good choice for heavy-duty applications and continuous welding jobs.
Applications and uses of welder generators
Welder generators are able to be used in many industries due to their dual functionality and mobility. The following details the main applications of welder generators:
| Industry | Application |
|---|---|
| Construction sites | Structural steel assembly Rebar installation Heavy equipment repair Temporary power |
| Pipeline & offshore | Pipeline construction/maintenance Offshore platforms Subsea support Ship repair |
| Emergency & disaster relief | Transportation system repair Structural reinforcement Infrastructure repair Rapid deployment Search and rescue Event support |
| Mobile services | Fleet maintenance Residential services Auxiliary power |
| Manufacturing & maintenance | Custom fabrication Industrial plant maintenance Agricultural equipment repair Infrastructure maintenance |
Advantages of using BISON welder generators
Dual purpose
BISON welder generators combine the functions of a welder and a generator in one. Allowing users to power a welder, lighting system, power tools, and electronic devices with one generator.
Portability and versatility
- True mobility: Unlike traditional welders that require a fixed power source, welder generators can be transported directly to the job site, eliminating the need to transport power generation and welding equipment separately.
- Designed for flexibility: Most BISON welder generators come with built-in wheels and ergonomic handles for easy mobility.
- Compact design: Despite their dual functionality, many models feature a space-saving design that maximizes practicality while minimizing floor space.
- Vehicle-mounted options: Many BISON models can be mounted on a truck or trailer to create mobile welding capabilities and a complete mobile workshop.
- Multi-process capability: One machine can support multiple welding processes (MIG, TIG, stick, flux-cored wire) for close processing, fast welding, and other work techniques.
- Adaptable to different materials: They can handle a variety of metals and thicknesses, suitable for a variety of projects from light fabrication to heavy structural engineering.
Fuel efficiency and operating economy
BISON welder generators feature the latest engine technology to optimize fuel consumption. Whether diesel or gasoline powered, they provide maximum output power while efficiently converting fuel energy into electrical energy, reducing operating costs.
Reliability and cost effectiveness
- Reduce equipment costs: One machine does two things, eliminating the need to purchase and maintain a welder and generator separately.
- Extended service life: Rugged construction designed for harsh environments typically results in a welder that lasts longer than standard welders.
- Minimal maintenance requirements: BISON generators are built to last with high-quality materials. Easy-to-maintain components and user-friendly maintenance procedures extend their operating cycles and optimize labor efficiency.
- Stable output voltage: The regulated power system maintains stable performance regardless of load fluctuations.
How to choose the right welder generator
Evaluate your power needs
- Welding output capacity: Measured in amps, this determines the thickness of material you can weld, with thicker materials requiring higher currents and thinner materials requiring lower currents.
- Duty cycle: A higher duty cycle allows for longer continuous operation without overheating.
- Auxiliary power output: Measured in watts/kilowatts, this determines what additional tools, lighting, and equipment you can power simultaneously.
- AC vs. DC welding output: DC provides smoother welds in most applications, while AC is sometimes better suited to specific materials.
Engine specifications
- Fuel type and efficiency: Options include diesel (more fuel efficient, longer life, higher initial cost), and gasoline (lower upfront cost, easier maintenance).
- Fuel tank capacity: A larger tank capacity means fewer refuelings, saving you more time on the job.
- Engine size and horsepower: This should match your power requirements.
- Starting system: Electric start offers convenience; recoil start may be more reliable in extreme conditions.
Supported welding processes
Confirm that the device supports stick, TIG, MIG, and flux-cored wire as needed. You can also choose based on specific process characteristics: arc force control, pulse function, and remote control compatibility.
Consider environmental factors
- Noise level: In residential areas or communities, it is preferred to choose models with less noise.
- Emission compliance: Before purchasing, you should first understand local regulations to choose the right welder generator. In some areas, you must use equipment that meets Tier 4 Final emission standards.
- Operating temperature range: Make sure it is suitable for your climate conditions.
Enhanced safety features
Safety is the top priority for any welding operation, and the BISON welder generator is equipped with the following safety features to protect users and equipment:
- Overload protection: Prevents damage to the machine and its accessories.
- Automatic shutdown: Protects the engine when the oil or fuel level is low.
- Thermal protection: Guards.
Conclusion
In this article, we have explored various aspects of welder generators, from understanding their basic working principles to evaluating key features that match specific applications.
BISON, as a professional generator manufacturer. We understand that every project is unique. We provide customized options for welder generators, including fuel type, power output, and additional features to meet your and your customers’ specific needs.
BISON welder generators are the perfect combination of innovation, reliability, and performance. Whether you are tackling large industrial operations or small repair jobs, our machines provide the power and versatility you need to succeed.
Experience superior quality and performance with BISON today! BISON implements a strict quality control system, including ISO 9001 certification and comprehensive testing procedures that exceed international standards.
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