choosing the right generator: commercial vs industrial

This article focuses on commercial vs industrial generators. It explores their power, design, and fuel types etc.

December 20, 2024
BY BISON

Generators are key devices that transform mechanical energy into electrical energy. They serve as vital backup power sources in many settings. These units are crucial for maintaining uninterrupted electricity in homes, businesses, and industrial areas, particularly when regular power sources fail or are inconsistent.

The need for continuous power is rising across sectors, making dependable backup systems crucial. These requirements span from small firms to major industrial players, where brief outages can lead to significant disruptions.

In this setting, there are primarily two kinds of generators: commercial and industrial. Commercial generators typically serve office spaces, retail locations and small enterprises. Conversely, industrial generators cater to the heavier demands of factories and large manufacturing sites.

This article focuses on commercial vs industrial generators. It explores their power, design, and fuel types etc. With this knowledge, you can choose the right generator for your needs.

Comparison of commercial and industrial generators

Typical uses

Commercial generators are small, easily movable units. They mainly provide temporary or emergency electricity for small to medium sized businesses.

These commercial generators are vital during power failures in venues such as restaurants, shops, offices and small apartment complexes. They maintain crucial functions like lighting, cooling, and essential operations, ensuring they run smoothly without disruption.

Industrial generators are hefty power systems built for continuous, dependable power in harsh conditions. They are intended for prolonged and heavy duty use.

Industrial generators are essential in manufacturing plants, large data centers, hospitals, agricultural operations, and the oil and gas industry. Their role is to support critical functions that require constant power, preventing costly interruptions in production or essential services.

Power capacity

These commercial generators typically produce 20 kW to 150 kW of power. This range is sufficient to support basic operations and maintain functionality of basic systems in small to medium-sized facilities.

They are well suited for environments with moderate power demands, where the primary need is to temporarily support essential power loads during power outages.

Capable of exceeding 150 kW and reaching several megawatts, these industrial generators can handle the large power loads required by large facilities.

Industrial generators are suitable for environments with a wide range of power demands, ensuring uninterrupted operation where power demand is high.

Design and features

Commercial generators are designed to be easy to move and install, allowing for quick and efficient deployment to various locations.

Includes noise reduction technology to minimize distractions, as well as user-friendly controls and portability, making them convenient for temporary or field use in urban and residential environments.

Industrial generators are made from robust materials to endure tough environments and extended operation, typically outdoors or in industrial areas.

Combines advanced cooling systems, rugged housings, and automatic start/stop functions to support continuous and demanding operations.

Fuel type

Commercial generators use gasoline, propane, or natural gas. These fuel types are suitable for short-term and flexible operations, and are easy to refuel and maintain.

Industrial generators mainly rely on diesel or natural gas. Diesel is chosen for its efficiency and long-duration power. Natural gas, meanwhile, is cleaner and emits less over time.

Installation and maintenance

Commercial generators are known for being easy to install, often with a plug-and-play system that requires minimal technical skills.

Usually simple, involving basic routine inspections and service, which can be easily managed by small business owners.

Industrial generators require professional installation due to the complexity and size of the equipment to ensure compliance with safety standards and optimal performance.

Need skilled technicians perform regular maintenance to maintain reliability, efficiency and compliance with regulations.

Cost considerations

Commercial generators are more suitable for small businesses or temporary operations due to their affordable prices.

Ideal for businesses that do not experience frequent power outages or need a short-term solution.

Industrial generators reflect their advanced features, durability, and the stringent requirements they meet.

Suitable for organizations seeking reliable, continuous power support, providing a return on investment through operational stability.

Regulatory and environmental issues

Commercial generators must comply with local regulations and noise regulations; restrictions are often fewer due to their small size and limited output.

Usually minimal due to their relatively low operating range and frequency of use.

Industrial generators are subject to strict environmental and emissions regulatory standards due to their large size and power.

They are often required to comply with national and international standards and obtain the necessary permits and environmental impact assessments when they are installed and used.

Categories	Commercial generators	Industrial generators
Typical uses	Temporary / emergency power Small businesses (restaurants, stores, offices)	Continuous power Large Facilities (manufacturing, data centers, hospitals)
Power capacity	20 kW to 150 kW For medium needs	150 kW+ to MWs Meeting high and diverse power needs
Design and features	Compact and portable Noise reduction, user-friendly	Rugged and durable Advanced cooling, automatic control
Fuel type	Gasoline, propane, natural gas Easy refueling and maintenance	Diesel, natural gas Efficient, long-term power supply
Installation and maintenance	Simple plug-and-play setup Basic maintenance by the owner	Professional installation Regular maintenance by skilled technicians
Cost considerations	Low upfront cost Suitable for short-term use	Higher initial investment Long-term reliability and stability
Regulatory and environmental	Meets local noise/emission standards Minimal impact	Strict emission regulations Requires permits and impact assessments

Which generator is right for you?

When choosing between commercial and industrial generators, it all comes down to understanding your specific requirements. If your run a business needs consistent power but not at a megawatt scale, consider a commercial generator. Its customized power output matches medium power needs, ensuring a steady supply of power without any unnecessary excess.

On the other hand, industrial generators are best suited for running large-scale industries, where power outages can result in significant losses. Their strong capacity and ability to handle continuous power demands make them a reliable solution for uninterrupted operations.

By thoroughly evaluating your needs, focusing on factors such as fuel selection, maintenance requirements and installation complexity, as well as operational needs, budget constraints and regulatory compliance in addition to the primary consideration of power capacity, you can make an informed decision to support your business goals. Take action now to secure your power needs and invest in the generator that best suits your operations.

BISON offers a variety of generator solutions, not only commercial generators, but also a wide range of industrial generators to choose from. Whether it is ensuring business continuity, protecting critical systems or maintaining work during power outages, BISON generators can provide reliable power support.